Light PharmaLightPharma
Top-10 Global PharmaQuality Excellence

Quality Excellence: Achieving Right-First-Time Manufacturing Through QbD & Investigations

62%
Reduction in batch failures
Across all manufacturing sites
45%
Faster investigation cycle time
Root cause to CAPA completion
$12M
Annual cost avoidance
Through quality improvement
8
Sites transformed
Global manufacturing network

The Challenge

A leading global pharmaceutical company was experiencing recurring batch failures and high deviation rates across multiple manufacturing sites. Previous quality improvement initiatives had yielded inconsistent results, and regulatory scrutiny was increasing.

Our Solution

Light Pharma deployed a comprehensive quality-by-design framework integrated with advanced investigation methodology, fundamentally transforming how the client approached quality from reactive to proactive.

Our Approach

1

Assessment of current state across all manufacturing sites

2

Development of standardized QbD and investigation frameworks

3

Deployment of Light Pharma software tools for consistent execution

4

Training and capability building across quality teams

Results

62%
Reduction in batch failures
Across all manufacturing sites
45%
Faster investigation cycle time
Root cause to CAPA completion
$12M
Annual cost avoidance
Through quality improvement
8
Sites transformed
Global manufacturing network
Light Pharma's approach transformed how we think about quality across our entire organization. The combination of methodology and technology created lasting change.
VP Quality
Top-10 Global Pharmaceutical Company

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